Industrial Electrical Systems

From electrical design to commissioning, we develop reliable, safe and compliant systems for industrial automation and control machines and plants.

What we do

We design and develop industrial electrical systems for machines, plants and production lines, handling the entire electrical scope, from the definition of the architecture to commissioning. All of this always perfectly integrated with every part of the machine. Specifically, Compolab provides:

development of electrical diagrams for machines and production lines;
layout design of electrical cabinets;
design of on-board machine wiring;
integration of electrical systems within
industrial machines and plants;
support for installation, testing and start-up phases;
PLC code writing;
design of synoptics and HMI software.

Our work covers both new machines and plants and the revamping, upgrading and regulatory updating of existing systems, in complex industrial contexts with high operational criticality.

How we work

Compolab works alongside manufacturers, OEMs and industrial integrators in the development of industrial electrical systems, acting as a technical partner throughout the entire design and realisation cycle.

How We Work - COMPOLAB

Analysis of requirements and the application context

We analyze the functional, operational, and regulatory needs of the system.

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We analyze the functional, operational, and regulatory needs of the system, assessing the characteristics of the machine or plant, operating conditions and environmental constraints, and safety and regulatory compliance requirements.

Definition of the electrical architecture

Power distribution, protection, and safety solutions.

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We design the architecture of the electrical system, identifying power distribution solutions, protection and safety criteria, and interfaces with automation, sensors, and actuators.

Detailed electrical design

Power and control diagrams, electrical panels, and wiring.

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We develop the complete electrical design: power and control diagrams, electrical panels and distribution systems, on-board machine wiring, and plant integration.

Integration and support during implementation

Support for integration with all the disciplines involved.

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We support the integration of the electrical system within the machine or plant, working together with the other disciplines involved and ensuring consistency between design and implementation.

Testing and commissioning

Functional checks, safety testing, and start-up support.

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We support the client through the testing and start-up phases: functional checks, electrical safety testing, and support for on-site commissioning.

Upgrades, revamping, and ongoing support

Work on existing systems for upgrades and modernization.

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We also work on existing systems for: regulatory upgrades, revamping and modernization, and the optimization of already-installed electrical solutions.

Our Expertise

Electrical Design - COMPOLAB

Electrical
Design

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Key activities

Single-line and multi-line electrical diagrams and construction layouts
Bills of materials, wiring, signal lists, and I/O tables
Complete technical files compliant with applicable standards (IEC, EN, UL, etc.)

Safety and
Compliance

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Key activities

Analysis of electrical safety requirements
Application of the relevant technical standards
Coordination with verification and certification activities

Automation

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Key activities

PLC code development (Siemens, Panasonic, Beckhoff, SAIA Burgess) for signal acquisition and actuator management using the various industrial protocols (Ethernet/IP, EtherCAT, Profinet, Profibus, Modbus, CANopen, OPC-UA, IO-Link)
HMI and synoptic development
Support for testing and commissioning activities

Testing, Validation, and
certification support

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Key activities

Functional checks on electrical panels and distribution systems
Electrical safety, continuity, and insulation testing
Compliance checks against applicable standards
Documentation review in support of certification
Technical management of requirements and any non-conformities

System of Competences - COMPOLAB

A system of competences

An integrated ecosystem. Five technical departments, a shared method and the ability to orchestrate diverse
know-how into coherent solutions. This is the value we provide to our clients.

Departments

Five integrated technical divisions for multidisciplinary solutions.

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Applications

Engineering solutions for aerospace, automotive, energy and other sectors.

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Consulting

Strategic support for the transformation of business processes.

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